ELECTRONIC
DIAGNOSTICS
The
faceplate has a self-diagnostic function for the electrical system
(except input power). The faceplate monitors electronic components
and circuits for correct operation. If a malfunction occurs, an
error code appears in the faceplate display.
The
Error Code Chart shows the error codes that could appear, and the
possible defects for each code.
While
an error code appears in the display, all faceplate buttons are
inoperable except the SET button. SET remains operational
so the service person can perform the Manual Advance Diagnostics
below to further isolate the defect.
Electronic
Diagnostic Error Codes
Problem:
Error
code E1, E2, E3 or E4 appears.
| |
POSSIBLE
CAUSES |
SOLUTIONS
|
REPAIR
KIT(S)
NEEDED |
|
1. |
Wiring
harness or connection to position switch. |
Replace
wiring harness or connection to position switch. |
Motor/Switch
Kit
|
|
2. |
Switch. |
Replace
switch. |
Motor/Switch
Kit
|
|
3. |
Valve
defect causing high torque. |
Replace
rotor seal. |
Rotor/Seal
Kit
|
|
4. |
Motor
inoperative. |
Replace
motor. |
Rotor/Seal
Kit
|
Procedure
for removing error code from faceplate:
- Unplug
transformer
- Correct
defect
- Plug
in transformer.
- Wait
for 6 minutes.
The
error code will return if the defect was not corrected. Press
and hold the VAC/RCHG button for 3 seconds as an alternative way
to clear an error code.
Problem:
Error code E5 appears.
| |
POSSIBLE
CAUSES |
SOLUTIONS
|
REPAIR
KIT(S)
NEEDED |
|
1. |
Faceplate. |
Replace
electronic control board. |
Electronic
Control Board Kit
|
Procedure
for removing error code from faceplate:
- Unplug
transformer
- Correct
defect
- Plug
in transformer.
- Wait
for 6 minutes.
The
error code will return if the defect was not corrected. Press
and hold the VAC/RCHG button for 3 seconds as an alternative way
to clear an error code.
Manual
Diagnostics
Use
the following procedures to advance the unit through the regeneration
cycles to check operation.
Remove
the faceplate cover to observe cam and switch operation during
valve rotation. DISPLAY MUST SHOW TIME AND DAY.
-
Press
and hold the
(Set / Clear) button for 3 seconds until 18:88 shows
in the display.
NOTE:
The position switch is closed when the plunger is depressed,
open when extended.
| CORRECT
SWITCH DISPLAYS |
VALVE CYCLE STATUS
|
| -
- |
Valve
in soft water, backwash or fast rinse position.
|
| -
P |
Valve
rotating from one position to another. |
To
enter FILL cycle, press and hold the
(VAC/RCHG) button for 3 seconds to start the motor.
- If
the motor does not run, check the motor and all wiring connections.
- Check
for fill water flow to the salt storage tank. If water does
not enter the tank, look for an, obstructed
nozzle and venturi fill flow plug or brine tubing.
After
verifying fill, press the
(VAC/RCHG) button to move the valve into brining (if the DOUBLE BACKWASH
option is set, the valve will enter backwash and fast rinse before
brining). A slow flow of water to the drain will begin. Verify
brine draw from the brine tank by shining the flashlight into
the brinewell and observing a noticeable drop in the liquid level
after several minutes. Remove brine lline from the nozzle and
venturi by loosening the ferrule
nut. Place a finger on the nozzle and venturi opening and
feel for suction.
NOTE:
Be sure water is in contact with the salt, and not seperated by
a salt
bridge.
-
If
the unit does not draw brine, check for (most likely to least
likely):
- Dirty
or defective nozzle and venturi.
- Nozzle
and venturi not seated on the gasket, or gasket defective.
- Restriction
in valve drain, causing a back-pressure (bends,
kinks, elevated too high, etc.).
- Obstruction
in brine valve or brine tubing.
- Inner
valve failure (obstructed outlet disc, wave washer defective,
etc.).
Again
press the
(VAC/RCHG) button to move the valve into backwash. Look for
a fast flow of water from the drain hose.
If
flow is slow, check for a plugged drain hose, backwash flow plug
or top distributor.

-
Press
the
(VAC/RCHG) button to move the valve into fast rinse position.
Again, look for a fast flow of water from the drain hose. Allow
the unit to rinse for several minutes to flush out any brine
that may remain from the brining cycle test.
-
To
return the valve to soft water position, press the
(VAC/RCHG) button once again.
-
Press
the
(Recharge Day) button to display 18:88.
-
Press
the
(Set / Clear) button to return the present time.
|