Troubleshooting
Morton Water Treatment Systems
Below are troubleshooting charts with causes
and solutions for common water softener problems. Need
help troubleshooting? Call 1-888-64WATER (1-888-649-2837).
Tools needed for most
repairs:
- 5/16 Hex Driver
- Phillips Screwdriver
- Needle-nose Pliers
Brine tank full
of water, No soft water or Not using salt.
Solution:
Disassemble and clean the nozzle and venturi:
Clean all parts using a soft tooth brush, mild
soap and warm water. Use resin bed cleaner if parts are iron
coated. Rinse with clean fresh water. Do not use any sharp
or hard objects to clean bottom of item #6. Remove parts 1-7,
9 and 10. Set parts aside and clean. Reinstall cap (#1) and
o-ring (#2).
Lift the brine valve assembly (#13) from the
brinewell. Remove the plastic clip (#12) and pull the asembly
apart.
Use the SELECT or TOUCH HOLD button to
enter the unit into a manual regeneration and advance the
valve to the fill position.
As the valve advances into FILL, there will
be a flow of water from the tubing. Use this to wash down
the brine valve assembly of any excess salt. Also wash down
the brine well of excess salt. Move the bypass valve into
BYPASS to shut off the flow of water to the valve. Use the
toothbrush to thoroughly clean the nozzle and venturi (#6),
flow plugs (#5 and #9) and screens (#4, #10 and #11). Carefully
clean the flow plug center hole with a small wire.
Reassemble all parts in the nozzle venturi.
BE SURE #& is installed correctly, numbers up on
the flow plugs (#5 and #9). Advance the valve into the BRINE
position. Place the bypass valve into service and check for
suction on the tubing that connects to the brine valve assembly.
If not, recheck the assembly of the nozzle venturi. If suction
is now working, reinstall the brine valve assembly and finish
the regeneration.
Solution: Before you start
to service a valve, make sure it is in the service position.
Place bypass valve in bypass to shut off water. Loosen 3 of
5 hex screws at top back of valve. This will relieve pressure
in the softener.
 If
water is running to drain in service, if brine tank is
overflowing, or the motor is not turning the valve (valve
stuck):
-
Remove
the 5 hex screws from the top of the valve and carefully
remove the cover. Replace
the seal kit parts #9 through #12. Be sure wear strip
(#9) is placed on top of rubber seal (#10). Inspect
the rotor for wear, scratches or cracks, and replace
if needed. Check all o-rings
for wear, cuts, flat spots, proper positioning, etc.,
and replace as needed. Install
the valve cover and 5 screws. Turn the water
on and check to see if failure is corrected.
If water is leaking from the top of the valve, or between
#3 and #14, replace o-rings 4, 5 and 8. Turn water on
and check again for leaks.
If the brine tank is overfilling, with little or no
water flow from the valve drain hose during regeneration,
check flow plug #1, drain elbow #2, and the valve drain
hose for obstruction.
No soft water
|
|
POSSIBLE CAUSES |
SOLUTIONS |
REPAIR KIT(S)
NEEDED |
|
1. |
No salt in the storage tank. |
Refill with Morton System Saver Pellets. |
None |
|
2. |
No
salt in the storage tank. |
Use
"Recharge Now" feature. |
None |
No soft water timer display blank.
|
|
POSSIBLE CAUSES |
SOLUTIONS |
REPAIR KIT(S)
NEEDED |
|
1. |
Transformer unplugged at wall outlet,
or power cable disconnected, transformer OR power
cord defective. |
Check for loss of power and correct.
Reset timer and use the "Recharge Now" feature. |
Power Supply Kit
 |
|
2. |
Fuse
blown circuit breaker popped, or circuit switched
off. |
Replace
fuse, reset circuit breaker, or switch circuit on
and use the "Recharge Now" feature. |
None |
|
3. |
Timer
control board defective. |
Use
the "Vacation" feature to return the softener
to soft water position. Use the "Recharge Now"
feature. |
Electronic Control
Board Kit
 |
"VAC" flashing in display
|
|
POSSIBLE CAUSES |
SOLUTIONS |
REPAIR KIT(S)
NEEDED |
|
1. |
Time in Vacation ("VAC") position. |
Use
the "Vacation" feature to return the softener
to soft water position. Use the "Recharge Now"
feature. |
None |
No soft water, salt level not dropping
|
|
POSSIBLE CAUSES |
SOLUTIONS |
REPAIR KIT(S)
NEEDED |
|
1. |
Salt in storage tank bridged. |
|
None |
|
2. |
Manual
bypass valve(s) in bypass position. |
Pull
out stem in single bypass to service.
|
None |
|
3. |
No
regeneration set on timer. |
Select
and program
a regeneration schedule. Use the "Recharge Now"
feature.
|
None |
|
|
POSSIBLE CAUSES |
SOLUTIONS |
REPAIR KIT(S)
NEEDED |
|
1. |
Dirty, plugged or damaged nozzle and
venturi. |
|
Nozzle Kit
|
|
2. |
Inner
valve defect causing leak. |
Replace
Seals and rotor. |
Rotor Seal Kit
 |
|
3. |
Valve
drain hose plugged. |
Hose
must not have any kinks, sharp bends or any water
flow blockage. |
None |
|
4. |
Low
or high system water pressure (low pressure may disrupt
brine draw during recharge, high pressure may cause
inner parts failure). |
If
pressure is low, increase well pump output to a minimum
20 psi. If daytime pressure is over 100 psi, add a
pressure reducing valve in the supply pipe to the
softener. |
None |
|
5. |
Brine
valve float kit dirty or defective. |
Clean
brine or replace valve float kit assembly. |
Float Kit
 |
|
6. |
Leak
between valve and resin tank assembly. |
Replace
tank valve O-rings. |
Tank/Valve
O-Ring Kit |
Water is hard sometimes
|
|
POSSIBLE CAUSES |
SOLUTIONS |
REPAIR KIT(S)
NEEDED |
|
1. |
Time setting wrong. |
Check
and change time setting. |
None |
|
2. |
Regeneration
too few. |
|
None |
|
3. |
More
water being used. |
|
None |
|
4. |
Hot
water being used when softener is regenerating. |
Avoid
using hot water while the softener is regenerating
as the water heater will fill with hard water. Check
timer for correct settings. |
None |
|
5. |
Possible
increase in water hardness. |
|
None |
|
6. |
Leaking
faucet or toilet valve. Excessive water usage. |
A small
leak will waste hundreds of gallons of water in a
few days. Fix all leaks and always fully close faucets. |
None |
PROBLEM:
Resin in household plumbing, resin
tank leaking.
|
|
POSSIBLE CAUSES |
SOLUTIONS |
REPAIR KIT(S)
NEEDED |
|
1. |
Crack in distributor or riser tube. |
Replace
resin tank assembly. |
Resin Tank Assembly Kit
 |
Salt storage tank leaking
|
|
POSSIBLE CAUSES |
SOLUTIONS |
REPAIR KIT(S)
NEEDED |
|
1. |
Crack in brine tank. |
Replace
salt storage tank assembly. |
Salt Storage Tank Assembly
Kit
|
Motor stalled or clicking.
|
|
POSSIBLE CAUSES |
SOLUTIONS |
REPAIR KIT(S)
NEEDED |
|
1. |
Motor defective or inner valve defect
causing high torque on motor. |
Replace
rotor/seal. |
Rotor-Seal Kit
 |
|
2. |
Replace
motor and switch. |
Motor/Switch Kit
 |
Error code E1, E2, E3 or E4 appears.
|
|
POSSIBLE CAUSES |
SOLUTIONS |
REPAIR KIT(S)
NEEDED |
|
1. |
Wiring harness or connection to position
switch. |
Replace
wiring harness or connection to position switch. |
Motor/Switch Kit
|
|
2. |
Switch. |
Replace
switch. |
Motor/Switch Kit
|
|
3. |
Valve
defect causing high torque. |
Replace
rotor seal. |
Rotor/Seal Kit
|
|
4. |
Motor
inoperative. |
Replace
motor. |
Rotor/Seal Kit
|
Procedure
for removing error code from faceplate:
- Unplug transformer
- Correct defect
- Plug in transformer.
- Wait for 6 minutes.
The error code will return if the defect
was not corrected. Press and hold the VAC/RCHG button
for 3 seconds as an alternative way to clear an error
code.
|
|
POSSIBLE CAUSES |
SOLUTIONS |
REPAIR KIT(S)
NEEDED |
|
1. |
Faceplate. |
Replace
electronic control board. |
Electronic Control Board
Kit
 |
Procedure for removing error code from
faceplate:
- Unplug transformer
- Correct defect
- Plug in transformer.
- Wait for 6 minutes.
The error code will return if the defect
was not corrected. Press and hold the VAC/RCHG button
for 3 seconds as an alternative way to clear an error
code.
|